2011-2025 Ford 6.7L Hot Side Intercooler Pipe Upgrade
2011-2025 Ford 6.7L Power Stroke Hot Side Intercooler Pipe Upgrade (3")
The factory hot side intercooler pipe on the 6.7L Power Stroke is a common failure point. Crimped connections, plastic sections, and the factory-style locking design can separate under boost, causing sudden power loss and drivability issues. This H&S Motorsports upgrade replaces those weak points with a full 3-inch, all-metal pipe and a heavy-duty billet coupler for a more secure connection, better boost integrity, and improved airflow.
Fitment
✔ Fits 2011-2025 Ford 6.7L Power Stroke trucks
✔ 2023-2025 High Output note: Some trucks have a sensor in the factory hot side pipe. Check your factory tube before ordering. If yours has a sensor, select YES in the dropdown.
Key Benefits
Fixes the known failure points
- Replaces the factory crimped connection style that can separate under boost
- Heavy-duty billet coupler replaces the weak factory locking connection for a secure, long-term seal
- All-metal 3-inch pipe resists heat cycling and pressure better than stock-style plastic sections
Improves airflow and response
- Full 3-inch diameter reduces restriction and helps maintain boost efficiency
- Helps deliver quicker throttle response and more consistent power under load
What’s Included
- Heavy-duty billet hose coupler
- 3-inch aluminum hot side intercooler pipe
- Clamps and required hardware
Finish Options
- Standard: raw aluminum
- Custom powder coat available upon request (allow 7-10 days for custom colors)
Emissions Compliance
✔ 50-state emissions legal
✔ C.A.R.B. EO #D880-1 Certified – View Certification »
Warranty
✔ Limited lifetime warranty – Learn More »
Installation
Direct bolt-on replacement. No cutting or special fabrication required. Typical install time is about 1-2 hours with basic tools.
Replaces OEM Part Numbers
BC3Z-6F073-D, BC3Z-6F073-A, BC3Z-6F073-B, BC3Z-6F073-C, HC3Z-6F073-A, HC3Z-6F073-B
FAQ
Does this fit 2023-2025 High Output (HO) trucks?
Yes, but some HO trucks have a sensor in the factory hot side pipe. Check your factory tube before ordering. If your truck has the sensor, select YES in the dropdown.
Do I need tuning to run this pipe?
No. This is a bolt-on reliability and airflow upgrade designed as a direct replacement for the factory hot side intercooler pipe.
Is this 50-state legal?
Yes. It is C.A.R.B. EO #D880-1 certified — View Certification »
Why Upgrade?
If you rely on your 6.7L Power Stroke for work, towing, or travel, the hot side pipe is not a part you want failing under load. This upgrade is designed to prevent common blow-off and cracking issues while supporting reliable boost delivery.
